Transformers

A transformer transfers electrical energy between circuits through electromagnetic induction. Two coils wound around a shared magnetic core — AC into one, AC out the other, with voltage ratio set by the turns ratio. No moving parts, high efficiency, and the ability to provide galvanic isolation. Transformers are the reason AC won over DC for power distribution: they make efficient long-distance power transmission possible, and remain in virtually every mains-powered device built today.

How They Work

AC in the primary winding creates a changing magnetic flux in the core. That changing flux induces a voltage in the secondary winding — Faraday's law. The ratio of voltages equals the ratio of turns, and power is conserved (ideally):

Voltage ratio:  V_p / V_s = N_p / N_s

Current ratio:  I_p / I_s = N_s / N_p   (inverse of voltage)

Power:          V_p × I_p = V_s × I_s   (conservation, ideal transformer)

Step up voltage, step down current — and vice versa. 10× voltage step-up means 10× current step-down. This is what makes long-distance transmission practical: high voltage = low current = low I²R resistive losses in the wires.

Transformer isolation, turns ratio, and magnetic flux A ten-turn primary winding and five-turn secondary winding sit on opposite sides of a magnetic core. Alternating magnetic flux links the coils while an isolation barrier shows that no electrical conductor crosses between them. The example steps 120 volts AC down to 60 volts AC. Primary: Np = 10 turns Secondary: Ns = 5 turns Vp = 120 V AC Vs = 60 V AC shared magnetic core AC creates changing flux flux induces AC alternating Φ isolation
The windings share magnetic flux but no electrical connection, providing galvanic isolation. With half as many secondary turns, this 2:1 transformer halves the voltage from 120 V AC to 60 V AC while ideally doubling the available current.

Turns Ratio and Voltage Calculations

Turns ratio (N_p:N_s)EffectV_s from 120V primaryI_s from 1A primary
10:1 (step-down)Voltage ÷10, current ×1012V10A
2:1 (step-down)Voltage ÷2, current ×260V2A
1:1 (isolation)No voltage change, isolated120V1A
1:2 (step-up)Voltage ×2, current ÷2240V0.5A
1:10 (step-up)Voltage ×10, current ÷101200V0.1A
Example — power supply transformer:
Primary: 120V AC, 200 turns
Secondary: 100 turns

V_s = 120 × (100/200) = 60V RMS
V_peak = 60 × √2 = 84.9V

If secondary draws 2A RMS:
Primary current = 2 × (100/200) = 1A
Secondary VA = 60V × 2A = 120VA
Primary VA = 120V × 1A = 120VA

Ideal transformer: primary VA = secondary VA ✓

Transformer VA ratings use RMS voltage × RMS current, because RMS values represent the equivalent heating and power-transfer effect of AC. Multiplying peak voltage by RMS current would not give the VA rating; peak instantaneous power is a different quantity that varies through the AC cycle.

Types of Transformers

TypeN_p:N_sIsolationTypical use
Step-downN_p > N_sYesMains to low-voltage supplies, wall warts
Step-upN_p < N_sYesCRT HV supply, neon signs, ignition coils, grid transmission
Isolation (1:1)1:1YesMedical equipment, lab safety, ground loop elimination
AutotransformerVariable tapNoMotor starting, voltage adjustment (Variac), induction heating
ToroidalAnyYesLow leakage flux, lower EMI — preferred for audio and precision supplies
Flyback (switching)VariesYesSMPS isolated offline supplies — stores then releases energy (not classic transformer)
Current transformer (CT)1:N (high ratio)YesAC current measurement — primary is the conductor passing through the ring
Audio output transformerHigh:lowYesImpedance matching in valve/tube amplifiers, balanced audio lines
RF transformer / balunAnySometimesAntenna matching, balanced-to-unbalanced conversion

Core Materials

Core materialFrequency rangePropertiesUse
Laminated silicon steelDC – 1 kHzHigh permeability, low cost, eddy current limited by laminationMains-frequency power transformers
Ferrite (MnZn)1 kHz – 1 MHzHigh resistivity (low eddy current), lower permeability than steelSwitching supply transformers, EMI chokes
Ferrite (NiZn)1 MHz – GHzHigher resistivity than MnZn, lower permeabilityRF transformers, EMI suppression beads
Powdered ironDC – 200 MHzLower permeability, handles DC bias wellInductor cores, broadband RF transformers
Air coreMHz – GHzNo core losses, lowest inductance per turnRF, VHF/UHF transformers and baluns

Real Transformer Non-Idealities

Loss/imperfectionCauseEffectHow to minimise
Copper loss (I²R)Winding resistanceHeat; voltage drop under loadLarger wire gauge, shorter winding length
Core hysteresis lossMagnetic domains re-aligning each cycleHeat; increases with frequencyLow-loss core material; grain-oriented silicon steel
Eddy current lossInduced currents circulating in solid coreHeat; increases as f²Laminated or powdered core (insulates eddy current paths)
Leakage inductanceFlux that doesn't couple primary to secondaryVoltage regulation issues; spikes in switching suppliesInterleave windings, use toroidal geometry
Magnetising currentCurrent needed to maintain core flux (no load)Non-zero primary current even with no loadHigh-permeability core; reduce number of turns per volt

Overall efficiency for a well-designed mains power transformer: 95–99%. Audio and RF transformers are optimised for frequency response and phase linearity rather than efficiency.

Impedance Transformation

A transformer transforms impedance by the square of the turns ratio — this is one of its most useful properties in audio and RF work:

Z_primary = Z_secondary × (N_p / N_s)²

Example: 8Ω speaker, valve amp output impedance 3.2kΩ
Required turns ratio: N_p/N_s = √(3200/8) = √400 = 20:1

A 20:1 step-down transformer makes the 8Ω speaker look like 3.2kΩ to the amp.
The amplifier "sees" its ideal load impedance and delivers maximum power.

VA Rating

Transformers are rated in VA (volt-amperes), not watts, because the current is limited by heating in the windings regardless of power factor:

VA_rating = V_secondary × I_secondary_max

Choose a transformer with VA ≥ total load VA, plus 20–30% margin.
Running a transformer at 90–100% of its VA rating shortens its life.

For a PSU delivering 12V at 2A: VA = 12 × 2 = 24VA → use 30VA transformer

Transformers vs. Switching Converters

ApplicationBetter choiceWhy
Mains-isolated 5V/3A supplySMPS (flyback)Size and efficiency — a mains-frequency transformer for 15W is bulky
Lab bench supply, 0–30V variableLinear with mains transformerNoise, stability, simplicity, current limiting is easy
Hi-fi amplifier supplyToroidal linear transformerLow EMI, low noise floor — SMPS noise would degrade audio quality
Medical/lab isolationIsolation transformerGalvanic isolation is required for safety; autotransformer not acceptable
PCB voltage conversion (12V→5V)Buck converterNo transformer needed — inductor-based switching is more efficient

References